EZO bearings in robotics and automation

The benefits of smart monitoring In addition to upgrading mechanical components like bearings, manufacturers are increasingly incorporating smart technologies into their pneumatic systems. The Internet of Things (IoT) has allowed for real-time monitoring of energy consumption, enabling more precise control over system operation. Through IoT-enabled sensors and automated adjustments, manufacturers can optimize parameters such as air pressure and compressor operation to reduce energy use. These smart systems not only improve energy efficiency but also help prevent unexpected failures by providing early warnings of potential issues. By integrating advanced monitoring technologies with high-performance bearings, companies can ensure that their pneumatic systems are operating at peak efficiency, leading to reduced energy costs and improved sustainability.

SMB Bearings is already supporting robotic applications. In one case, it collaborated with Shadow Robot Company to supply precision EZO thin-type bearings for its Smart Grasping System. Standard industrial grippers are designed for repetitive tasks, often limited to handling a single object type. However, modern manufacturing demands greater flexibility. Manufacturers now require adaptable tooling capable of handling various object types, making single-use grippers obsolete.

Built by a founder with no tech background and a bunch of hobbyists meeting in an attic, Shadow Robot Company—headquartered in London—was formed in response to receiving its first order and has flourished over the last two decades. The talented engineers continue to be motivated by the challenge of building next-generation robot systems with advanced dexterity to solve problems and enable innovation. The company is courageous enough to pursue world firsts and never relies on off-the-shelf solutions. Each order is custom built to customer specifications Shadow Robot Company leveraged its expertise in dexterous robotic hands to create a robust and intelligent Smart Grasping System. This system is designed to recognize different objects and select the appropriate grasp for each. During development, Shadow Robot Company needed bearings with extremely tight dimensional tolerances to ensure precise movements and easy installation. SMB Bearings, known for its high-quality non-standard bearings, supplied EZO thin-type precision bearings tailored to the project’s unique requirements. The EZO thin-type precision bearings are highly accurate due to EZO’s advanced manufacturing techniques and rigorous quality control. In particular, the consistency in bearing shape and size is crucial for maintaining precise robot joint positioning and overall system accuracy. Shadow Robot Company’s research and development team tested different grease levels to find the optimal fill percentage, balancing the need for smooth movement with controlled friction. Once the ideal coefficient of friction was determined, SMB Bearings supplied the required bearings to the exact specifications.

The customer reported that the bearings were very easy to install, with consistent quality and tight tolerances that are essential for repeated assembly and high precision across multiple robots. Shadow Robot also expected the bearings to outlast most other components in the system. Unlocking the full potential of pneumatic systems requires a holistic approach that goes beyond merely upgrading compressors and air lines. By focusing on the performance of critical components like bearings, manufacturers can achieve substantial energy savings, improve system reliability and reduce operational costs. As industries continue to embrace more sustainable practices, the role of high-performance bearings in pneumatic systems will only become more important.